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Manufacturing

Manufacturing: Precision Manufacturing Services

Speed, Flexibility and Traceability

Speed, Flexibility and Traceability

We design, engineer, prototype, test, and build with every detail and regulation in mind from day one. As part of our process, Enercon conducts a proprietary three-phase Production Readiness Review—covering design for manufacturing, flow optimization, and quality/yield targets. This ensures a seamless transition to production, enabling custom precision manufacturing processes that boost performance, improve quality, and reduce total cost.

Integration is everything.

Manufacturing Execution System (MES)
Manufacturing Process Development
Printed Circuit Board Assembly
Electro-Mechanical Sub-Systems
Finished Device Assembly
Post-Production Services
Automation
Manufacturing Execution System (MES)

Manufacturing Execution System (MES)

Enercon’s MES platform ensures full factory visibility and control with lot-tracked materials, real-time paperless work instructions, and software-enforced routing. Touchscreen workstations and eDHR process history enable consistent execution and complete traceability—delivering compliance and risk management without added cost.
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Manufacturing Process Development

Manufacturing Process Development

Enercon’s integrated manufacturing test and production teams into development early, enabling real-time data sharing and seamless collaboration from prototype through scale-up. Touchscreen-guided work instructions support efficient, bottleneck-free workflows on the floor. Through rigorous IQ/OQ/PQ validation, we ensure a controlled process that consistently delivers high-quality, compliant products with reduced risk and improved productivity.
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Printed Circuit Board Assembly

Printed Circuit Board Assembly

Enercon delivers high-performance PCB assembly with advanced SMT for complex board types and components. In-line 3D inspection, X-ray, and automated soldering ensure precision, while COBOT-assisted operations such as soldering, conformal coating, and adhesive application streamline production. Full traceability to the reference designator comes standard, supporting quality and compliance.
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Electro-Mechanical Sub-Systems

Electro-Mechanical Sub-Systems

Enercon streamlines supply chains by delivering high-quality electro-mechanical subassemblies ready for seamless integration into your production line. Our lean, paperless process ensures each build is consistent, traceable, and production-ready—reducing assembly time and risk on your factory floor.
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Finished Device Assembly

Finished Device Assembly

Enercon delivers precision finished device assembly through lean single-piece flow and paperless systems that guide routing, work instructions, and real-time quality data. Our process ensures efficiency, consistency, and full traceability across complex assemblies.
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Post-Production Services

Post-Production Services

Enercon provides full product lifecycle support—from product refurbishment, upgrades and repairs. Our data-driven approach ensures long-term continuity, end-of-life planning, and agile response to changing demand.
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Automation

Automation

Enercon delivers efficient, U.S.-based manufacturing through a forward-thinking approach that blends advanced automation with hands-on expertise. Our facilities feature automated material handling systems that reduce cycle time, minimize manual touchpoints, and ensure consistent flow throughout production. Collaborative robots assist with repetitive tasks, while automated data collection and traceability tools provide real-time visibility into performance and quality. This innovative integration of people, process, and technology allows us to build complex products with speed, precision, and scalability—right here in the U.S.

Certifications

ISO 13485
FDA 21 CFR 820
ITAR Registered Manufacturer